Manufacturing capabilities
Fugang combines tube forming, cutting, joining and pressing into one controlled process chain. That keeps tolerances stable, reduces handling and shortens the route from prototype to serial production.
CNC Tube Bending
Multi-stack CNC benders produce complex 3D geometries with tight radii, controlled ovality and repeatable spring-back compensation.
- Mandrel and non-mandrel bending for round, oval and shaped sections
- Multi-radius and compound-plane bends in a single set-up
- Wall thinning and ovality controlled to customer drawing tolerances
Hydroforming
Internal high-pressure forming turns straight tube into stiff, lightweight structural parts with fewer joints and less weight.
- Variable cross-sections formed in one operation
- Part consolidation removes welded sub-assemblies
- Ideal for cross car beams, chassis and crash structures
Welding & Assembly
MIG/MAG, TIG, projection and robotic welding cells join tubes, brackets and stampings into finished, gauge-checked assemblies.
- Robotic welding cells for stable, repeatable seams
- Fixture design and build for each assembly
- Leak, pull-off and dimensional checks on critical joints
Laser Cutting & Processing
2D and 5-axis tube lasers cut slots, holes and contours on straight and bent tubes without secondary tooling.
- Cutting after bending for true position on formed parts
- Burr-free edges ready for welding and assembly
- Fast changeover suits prototypes and low volumes
Tube-end Forming
Expanding, reducing, flaring, beading and swaging create sealing and joining features directly on the tube end.
- Single and multi-step end forms on both tube ends
- Beads and flares for clamped or sealed connections
- Calibrated ends for press-fit and welded interfaces
Stamping
Progressive and transfer presses produce brackets, flanges and reinforcement plates that complete tubular assemblies.
- In-house die design, build and maintenance
- Progressive tooling for high-volume series
- Matched to welded tube assemblies for one-stop supply
Punching & Piercing
Dedicated punching stations add holes, slots and locating features to tubes with true-position accuracy.
- Side, end and multi-plane punching
- Slug-free tooling to protect tube interiors
- Locating features for downstream automated assembly
Surface Treatment & Quality
Galvanising, aluminised coatings, oiling and phosphating are combined with full dimensional and material traceability.
- Zinc, aluminised and oiled finishes for corrosion protection
- CMM, gauge and profile projector inspection
- Material certificates and lot traceability with every shipment
Process
From enquiry to delivery
- 01Drawing ReviewSend 2D drawings or 3D data. Our engineering team reviews geometry, tolerances and material class, then feeds back on manufacturability.
- 02Quotation & DFMYou receive a costed offer together with design-for-manufacturing suggestions that reduce tooling, scrap and cycle time.
- 03Tooling & SamplesFixtures and dies are built in-house. First samples are delivered with a dimensional report for your approval.
- 04Serial ProductionApproved parts move into series production with process control, packaging design and scheduled deliveries.
Quality
Inspection and documentation
- Quality management aligned to ISO 9001 and IATF 16949 practice
- PPAP-style documentation packages on request
- Material certificates traceable to heat number
- Capability studies and control plans for critical characteristics
- Dimensional reports with CMM and gauge data
- Corrective action reporting with 8D methodology
Engineering support
Send 2D drawings, 3D data or a sample part. We review geometry, material and tolerances, then propose the most economical process route before tooling is cut.
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